High-Precision Embedded Intelligent Gearbox 2026/09/29

Introductions

A reducer, a mechanical device, converts high-speed rotational power into low-speed, high-torque output. Maintenance is typically manual and scheduled, using external sensors to assess health and collect data. However, this method requires extensive transmission wiring, which interferes with signal collection if space around the machine is limited.

Technical Advantages and Features

• High Precision and Efficiency: When operating, a reducer's gear gap decreases precision. This technology reduces gear backlash from 8 to 4 arcmin, boosting precision by 50%.
• An autonomously designed high-efficiency gearbox operates at 3100 rpm and 81 Nm torque, achieving 98.4% efficiency, surpassing the industry standard of 97%.
• Embedded Sensors: Embedding sensing components, such as 3-axis accelerometers, temperature sensors, and WiFi transmission, in the reducer decreases its volume by approximately 40%.
• High Precision Verification Platform: Using a high-precision verification platform, we test for efficiency, gear backlash, torsional rigidity, and transmission accuracy, achieving errors under 5 arc seconds.

Industrial Applications and Business Opportunities

• Industry Applications
  • Gearbox Industry, Panel industry (e.g., transportation panel equipment).
  • Autonomous and Electric Vehicle.
• Application Examples
  • Verified by the top three domestic panel manufacturers, this solution addresses excessive equipment wiring and limited space, reduces manual inspection time, and enhances labor efficiency by over 20%, advancing smart manufacturing.