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智慧機械與機器人

CNC加工纏屑異常自動排除 2026/07/14

簡介 Introductions

CNC加工過程中,長條狀切屑易纏繞於工件、刀具或夾治具周圍,造成上下料干涉、加工中斷、工件刮傷與巡檢人力負擔增加。結合影像辨識、機器人操作與排除路徑規劃技術,自動判斷纏屑位置並清除,協助產線降低停機時間與人工巡檢頻率,提升加工穩定性與自動化程度。

During CNC processes, long chips may become entangled around the workpiece, cutting tool, or fixture, causing loading/unloading interference, production interruption, workpiece scratches, and increased inspection manpower. This system integrates vision recognition, robotic operation, and removal path planning to automatically identify chip-entanglement locations and execute removal tasks.

特色與創新 Characters and Innovations

  • 辨識 CNC 加工纏屑位置與異常狀態。
  • 建立機器人排除動作與路徑規劃機制。
  • 整合影像辨識與機器人控制,形成自動化異常處理流程。
  • 降低巡檢人力、停機風險與加工不良。
  • 可依現場機台、夾治具與產線配置進行導入規劃。
  • 適用於 CNC 車床、銑床與既有機器人自動化單元整合。
  • 可作為智慧製造產線中「異常辨識—策略生成—自動排除」應用模組。
  • Recognizes chip-entanglement locations and abnormal status in CNC machining.
  • Establishes robotic removal actions and path planning mechanisms.
  • Integrates vision recognition and robotic control for automated abnormality handling.
  • Targets reduced inspection manpower, downtime risk, and machining defects.
  • Supports deployment planning based on on-site machines, fixtures, and production lines.
  • Applicable to CNC lathes, milling machines, and existing robotic automation cells.
  • Serves as an application module for “abnormality recognition — strategy generation — automatic removal” in smart manufacturing lines.

應用與效益 Applications and Benefits

  • 排除成功率目標 ≥95%。
  • 預期降低人力依賴約50%。
  • Fault resolution success rate ≥95%.
  • Expected to reduce reliance on manual labor by approximately 50%.