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智慧機電

刀具磨耗智慧監測技術 2025/02/19

 

簡介 Introductions

透過非監督式AI演算法進行振動訊號分析,針對鑽孔、車銑製程刀具建立智慧化即時監測與預警技術,有效掌握刀具狀態,降低加工過程的異常風險。

Using unspervised AI for vibration analysis to create an intelligent real-time monitoring and alert system for drilling and turning-milling tools, effectively tracking tool conditions and minimizing machining anomalies.

特色與創新 Characters and Innovations

  • 快速佈署:僅需記錄換刀與崩刀時時,模型即可自主更新。
  • 高可靠性:即時發布異常警訊,準確率可達85%以上。
  • 高通用性:快速套用不同刀具/材質,再開發時間減少60%。
  • Fast Deplyment: only record tool changes and bradkage times for automatic model updates.
  • Hight reliability: Real-time alerts with over 85% accuracy.
  • high Versatillity: Quickly adapt to various tools/materials, reducing redevelopment time by 60%.
刀具磨耗智慧監測技術
刀具磨耗智慧監測技術

應用與效益 Applications and Benefits

  • 刀壽充分利用,返工、異常排除成本大幅下降。
  • 大型工件加工效率、刀壽同步提升,避免浪費。
  • 精密載具、治具加工品質提升、成本損失降低。
  • Maximizes too life; reduces rework and troubleshooting costs.
  • Boosts large workpiece efficiency and tool life, reducing waste.
  • Improves carrier/fixture machining quality, lowering cost losses.